Structural features
- Automation, simple operation and high efficiency.
- PLC controller / optoelectronics / high reliability / stability.
- Ultrasonic welding is more efficient.
- The operation of the touch panel helps to easily adjust the machine.
- This machine helps to improve the operation efficiency of fault diagnosis.
- The driving system is simple and easy to maintain.
- All these operations are controlled by a program, which helps to adjust and improve the machine
| Model Number: |
ZPFM95 |
Machine Size: |
(9M*1.4M*2M)(L*B*H) |
| Condition: |
New |
Packing Weight: |
/ |
| Automatic Grade: |
Automatic |
Packing Volume: |
/ |
| Qualification rate |
98-99% |
Equipment utilization rate |
≥98% |
| Power: |
11 KW |
Product Size Error |
±1mm |
| Power |
380V±10% 50Hz |
Place Of Origin: |
China |
| Air supply |
0.6Mpa-0.8Mpa |
Packing: |
Wooden case |
| Output: |
30~45 Pcs/min |
After Sales services: |
Engineer available |
| Control Model: |
New Model |
Warranty: |
One Year |
Equipment installation
Working conditions
Installation site: indoor flat ground;
Ambient temperature: 5 ℃ ~ 35 ℃;
Relative humidity: ＜ 85% (no condensation)
Altitude: ＜ 2000m
The working environment shall be free of combustible and corrosive gases, and
the air cleanliness shall not be less than 300000;
Power supply voltage: 380V ± 10% 50Hz
Air source: 0.45mpa-0.65mpa
Structure introduction: The mechanical part is divided into nine structures: cloth unwinding device, nose line installation device, fuse device, ear belt feeding device, mask folding device, finished product welding device, finished product cutting device and discharging device.
- Cloth unwinding device: The cloth is pulled forward along with the material pulling wheel to lift the swing rod, and a displacement sensor is installed behind the swing rod. When the swing rod is lifted to rotate the metal induction plate to leave, the sensor sends a signal, and the motor rotates to transport the cloth, and then the automatic control of tension feeding can be realized.
- Nose line installation device: The power of the nose line comes from the feeding motor. The nose line is first corrected by the nose line correction wheel. The corrected nose line is sent to the cutting mold by the feeding motor for cutting, and then pushed into the nose line welding position through the rear motor for down pressing and fusion.
- Fusing device: After the cloth enters the tooth mold, it is welded by ultrasonic.
- Ear Loop feeding: The Ear Loop is rotated and clamped and wound on the rotating disk. With the rotation of the rotating disk, the Ear Loop tension belt should move upward. The Ear Loop induction switch senses that the induction ring leaves the induction point and starts the motor. The motor drives the Ear Loop puller to transport the ear belt.
- Mask folding device: The cloth will fold in half after passing the slope
- Finished welding device: After folding, the products are welded together by ultrasonic.
- Finished product cutting device: The cutter rotates the cloth through the middle to make the product shape
- Discharging: The rotating mechanism drives the belt to rotate so that the products flow out along the belt direction.
Some alarms will be displayed in the alarm screen.
- Cylinder alarm: cylinder alarm of nose line cutting, upper and lower cylinder alarm of pad printing, cylinder alarm before and after pad printing, cylinder alarm of ear band scissor, cylinder alarm of ear band welding, cylinder alarm of ear band scissor, cylinder alarm of ear band opening claw, cylinder alarm of edge sealing.
- The position sensor is not sensed when the air cylinder acts, and the origin sensor is not sensed when the scissors air cylinder is reset. Please manually adjust the action of the left and right scissors.
- Ultrasonic alarm: the welding ultrasonic is overloaded, please adjust the ultrasonic power, or the mold is abnormal.
- Fabric alarm: when the fabric is short of material or the fabric sensor does not sense the fabric, it will alarm.
- Servo limit alarm: the alarm occurs when the servo exceeds the servo limit in manual operation.
