Wuxi Sunye Precision Machinery Co.Ltd

Wuxi Sunye Precision Machinery Co.,Ltd.

Manufacturer from China
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2700 Pcs/H 45 Pcs/Min 0.8Mpa Mask Production Machine

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Wuxi Sunye Precision Machinery Co.Ltd
City:wuxi
Province/State:jiangsu
Country/Region:china
Contact Person:MrZhou
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2700 Pcs/H 45 Pcs/Min 0.8Mpa Mask Production Machine

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Brand Name :Sunye
Model Number :ZPFM95
Certification :CE
Place of Origin :China
MOQ :1
Price :110000-120000$
Payment Terms :T/T, L/C
Delivery Time :10-15 working days
Packaging Details :Wooden box
driving system :simple easy to maintain
Automatic Grade :Fully Automatic
Outer diameter of welding wheel :83
Function :Emergency stop
Safety :Alarm Function
Structural features :Easy Adjustment
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View Product Description

Ultrasonic 2700 Pcs/H Fully Automatic Mask Making Machine

Equipment description:

It is a fully automatic fold mask production line (typical models such as N95 masks).

The equipment is loaded in a full roll. Multi-layer non-woven fabric rolls are subjected to compound roll welding. The nose line is unwound and cut after welding. After being rolled and cut to length, it is welded, and then the body is folded in half. After ultrasonic welding and fusion, the final mask is rolled and formed.

Model Number:ZPFM95Machine Size:(9M*1.4M*2M)(L*B*H)
Condition:NewPacking Weight:/
Automatic Grade:AutomaticPacking Volume:/
Qualification rate98-99%Equipment utilization rate≥98%
Power:11 KWProduct Size Error±1mm
Power380V±10% 50HzPlace Of Origin:China
Air supply0.6Mpa-0.8MpaPacking:Wooden case
Output:30~45 Pcs/minAfter Sales services:Engineer available
Control Model:New ModelWarranty:One Year


Working conditions
Installation site: indoor flat ground;
Ambient temperature: 5 ℃ ~ 35 ℃;
Relative humidity: < 85% (no condensation)
Altitude: < 2000m
The working environment shall be free of combustible and corrosive gases, and
the air cleanliness shall not be less than 300000;
Power supply voltage: 380V ± 10% 50Hz
Air source: 0.45mpa-0.65mpa

Equipment operation
Safety inspection: check and confirm that there are no sundries on the front and back
of welding wheel, cutter wheel and workbench, and no other person is operating the
machine. After safety inspection and normal power on, the machine needs to carry out
the following operations.
5.1 Start up

5.1.1 Click start button
Press the start button and the machine will start to operate in its original position.

5.2 Shutdown

5.2.1 Normal shutdown
Press the stop button, and the machine will stop after the wheel cycle.

5.2.2 Emergency stop
The machine stops immediately after an emergency stop or abnormal operation. After
restart, the cutter wheel, rotating nose line feeding disc and ear belt rotating disc can
be operated again after they return to the original position. If the original point cannot
be restored after power transmission again, the elimination method is to turn off the
power supply and remove the air pressure source, then adjust each rotating disk, pull
the rotating disk to the correct position by hand, then connect the air pressure source,
and then restart the power supply to restore normal operation.

Structure introduction: The mechanical part is divided into nine structures: cloth unwinding device, nose line installation device, fuse device, ear belt feeding device, mask folding device, finished product welding device, finished product cutting device and discharging device.

  • Cloth unwinding device: The cloth is pulled forward along with the material pulling wheel to lift the swing rod, and a displacement sensor is installed behind the swing rod. When the swing rod is lifted to rotate the metal induction plate to leave, the sensor sends a signal, and the motor rotates to transport the cloth, and then the automatic control of tension feeding can be realized.
  • Nose line installation device: The power of the nose line comes from the feeding motor. The nose line is first corrected by the nose line correction wheel. The corrected nose line is sent to the cutting mold by the feeding motor for cutting, and then pushed into the nose line welding position through the rear motor for down pressing and fusion.
  • Fusing device: After the cloth enters the tooth mold, it is welded by ultrasonic.
  • Ear Loop feeding: The Ear Loop is rotated and clamped and wound on the rotating disk. With the rotation of the rotating disk, the Ear Loop tension belt should move upward. The Ear Loop induction switch senses that the induction ring leaves the induction point and starts the motor. The motor drives the Ear Loop puller to transport the ear belt.
  • Mask folding device: The cloth will fold in half after passing the slope
  • Finished welding device: After folding, the products are welded together by ultrasonic.
  • Finished product cutting device: The cutter rotates the cloth through the middle to make the product shape
  • Discharging: The rotating mechanism drives the belt to rotate so that the products flow out along the belt direction.

Features

1. High stability, low failure rate, beautiful appearance without rust.

2. Computer PLC programming control, servo drive, high degree of automation.

3. Photoelectric detection of raw materials to avoid mistakes and reduce waste.

4. The automatic mask making machine is automatic from material feeding to mask collection.
5. High automation in ear-loop welding, edge wrapping, counting, and material discharging.

6. The ultrasonic technique does no harm to the characteristic of the material. Easy and safe operation.
7. Artistic and durable, aluminum alloy board, lean and practicality.
8. Faster, Rotary connection device of Independent innovation design.
9. More stable, upgraded machine, touch screen, Taiwan photoelectric detection, stable performance, and low failure rate.

FAQ

Q1: What is the guarantee of the machine?
A1: The guarantee period of our machine is 12 months after the machine is installed well in buyer's factory;

Q2: What package do you use for the machine?
A2: Painted the machine with anti-corrosion oil, and then covered with plastic film, and then packed into wooden case or fixed onto wooden pallet as per clients' requirements, or shall be loaded into container with film packing. After fixed all machines, we will use drying agent to keep container inside dry.

Q3: Do you have instruction manual to guide us if i buy the machine?
A3: Yes, we supply detailed user manual for your reference. PLS read it carefully for guide. If there is still problem which could not be solved, PLS contact us, we are ready to help you anytime.









































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